Skid Mounted Assemblies

Skid Mounted Assemblies

Skid Mounted Assemblies

BEV undertakes procurement, manufacture, testing, assembly, hook up and function testing of skid mounted assemblies. Typically, compressor skids, pump skids, metering / proving skids, dosing skids, pig launcher-receiver skids, washing skids etc. Usually skid layout is provided by the overall system designer including the structural and piping drawings. In case designing and detailing of piping, structural frame, pipe supports, equipment supports, platforms etc. is required, BEV could handle them.

Skid Mounted Assemblies - Workshop View 1

Skid Mounted Assemblies - Workshop View 1

Skid Mounted Assemblies - Workshop View 2

Skid Mounted Assemblies - Workshop View 2

Manufacturing & Technical Capabilities

Design and detailed engineering of static equipment (e.g., filters, knock out drum, surge vessel etc.) could also be done. Prime cost items such as motors, pumps, compressors, blowers, agitators, control system elements, measuring instruments, valves and appurtenances etc. can be purchased and installed based on process system designer's specifications and data sheets. BEV has the capability to integrate various components such as skid structure, pipe work, static and rotary equipment, electrical system, controls and instrumentation system etc.

BEV has a team of competent design engineers, design associates and draftsmen experienced in the field. Generally Autocad 2D is used for drafting and 3D for modeling and interference checks. Piping stress analysis can be carried out at our design associates if required.

Materials of construction range from carbon steel, various grades of low alloy steels through stainless steels like SMO (6% Mo) and Duplex/Super Duplex Stainless Steel including exotic metals like titanium, cupro nickel, incolloy etc. We have an extensive range of WPQRs covering a wide range of materials, thicknesses and welding processes such as SAW, SMAW, GTAW and FCAW. We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables.

In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time.

We carry out post weld heat treatment / stress relieving of individual welds using localized resistance heating. In case of larger volumes, temporary purpose-built temporary furnace could be arranged within our facility. Arrangements for non destructive testing such as radiography, dye penetrant, magnetic particle, ultrasound, PMI, spot hardness testing etc. are available. Metallurgical, mechanical and chemical testing is done at NABL accredited independent testing facility. Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing could also be done. We have a fully enclosed steel grit blasting facility and air less spray painting facility. BEV is capable of installing insulation (hot / cold / acoustic), refractory, on skid piping and equipment and has a highly experienced team with extensive Middle East experience.

BEV is also capable of installing all E&I components including actuated valves, power driven equipment (e.g., pumps, blowers etc.), field instruments, JBs etc. with instrument tubing, power / small power and instrument cabling including loop checks, function tests and dry simulation. Arrangements could be made for rotating equipment trial run also. Management team has extensive experience in the heavy engineering industry within and outside India, especially with multi national companies, EPC global contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors, API 510 Pressure Vessel Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of skid assemblies recently executed / in progress For a detailed split of scope for Skid Mounted Assemblies and a typical Process Flow Chart, click here to view our presentation.

Specifications

ParameterSpecification
Skid TypesCompressor, pump, metering/proving, dosing, pig launcher-receiver, washing skids
Design & EngineeringPiping, structural frames, pipe supports, equipment supports, platforms
Static EquipmentFilters, knock-out drums, surge vessels — designed in-house
Rotating EquipmentMotors, pumps, compressors, blowers, agitators — procured & installed
3D ModelingAutoCAD Inventor 3D for modeling and interference checks
Stress AnalysisPiping stress analysis via design associates
MaterialsCarbon steel, low alloy steels, stainless steels
WeldingSAW, SMAW, GTAW, FCAW — WPQRs to ASME Sec IX, EN ISO 15614
TestingHydro test (up to 600 bar), pneumatic, helium leak testing
E&I IntegrationActuated valves, instruments, cabling, loop checks, function tests
InsulationHot, cold and acoustic insulation on skid piping and equipment

Types We Manufacture

  • Types list available on request.

Approved Clients

  • Approved Clients list available on request.

Selected Project References

Client / EPC ContractorEnd UserEquipmentQtyYear
Howden Thomassen Compressors, NetherlandsSouth Refinery Co.Design, detailed engineering, procurement, fabrication, testing and supply of 3 Separators mounted on skid frame with interconnecting piping and 6 Pulsation Dampeners in accordance with ASME Sec VIII Div.1 for Propane Compressors for South Refinery Co., Basra, Iraq12022
Daniel Measurement Solutions Pvt. Ltd., IndiaKuwait National Petroleum CompanyProcurement, fabrication, assembly, painting and testing and delivery of 9 No. Surge Relief Skids for Clean Fuels Project MAB2 of KNPC, Kuwait for Fluor-Daewoo-Hyundai JV12021
Linde Engineering India Pvt. Ltd.Jindal Steel WorksEngineering, Procurement, fabrication, painting, assembly, testing and delivery of 2 sets of Hydroprime HC-300 Hydrogen Skids including all E&I for Jindal Steel Works’ 330 Nm3/hr Hydrogen plants at Tarapur and Vasind sites in Maharashtra, India12018
Linde Engineering India Pvt. Ltd.Samsung ElectronicsEngineering, Procurement, fabrication, painting, assembly, testing and delivery of 2 sets of Hydroprime HC-300 Hydrogen Skids including all E&I for 330 Nm3/hr Hydrogen plants for Samsung Electronics, Giheung, South Korea12018
Daniel Measurement Solutions Pvt. Ltd., IndiaBharat Petroleum Corporation LtdProcurement, fabrication, assembly, painting and testing and delivery of 3 sets (Hydrogen, Nitrogen and Syngas) of metering skid assemblies for BPCL Kochi Syngas Project, Air Products12018
Drm Filter Technology Pvt Ltd, IndiaPanca Amara UtamaDesign, detailed engineering, procurement, fabrication, testing, painting, Code stamping and delivery of Filter Vessel to ASME Sec VIII Div. 1, mounted on structural skid frame including all E&I and piping for Banggai Ammonia Plant Project of Panca Amara Utama12016
Linde Ag, GermanyEmpresa Nacional Del Petróleo (Enap)Procurement, fabrication, painting, assembly, testing and delivery of Pressure Swing Adsorber (PSA) Piping and Valves Skid including all E&I for Aconcagua Refinery of ENAP, Chile, South America12016
Linde Ag, GermanyCalumet Montana Refining LlcProcurement, fabrication, painting, assembly, testing and delivery of Piping and Valves Skid for Calumet Montana Refining LLC, Great Falls, Montana, USA12014
Daniel Measurement Solutions Pvt. Ltd., IndiaBharat Petroleum Corporation LtdProcurement, fabrication, welding, applicable NDT, hydro-test, painting and assembly of Piping Spools as on structural skid frames for Kochi Project of Bharat Petroleum Corporation Ltd., India12014
Daniel Measurement Solutions Pvt. Ltd., IndiaGujarat State Petronet LtdFabrication, testing, painting and assembly of Filtration, Pressure Letdown & Metering Skids including skid structures for Gujarat State Petronet Ltd.12012
Uop India Pvt. Ltd.Bharat Crackers And Polymers LtdProcurement, fabrication, painting, assembly, testing and delivery of 4B PSA Skid for BCPL Hydrogen Package12012
Daniel Measurement Solutions Pvt. Ltd., IndiaGujarat State Petronet LtdFabrication, testing, painting and assembly of Filtration, Pressure Letdown & Metering Skids including skid structures for Gujarat State Petronet12012
Daniel Measurement Solutions Pvt. Ltd., IndiaGujarat State Petronet LtdFabrication, testing, painting and assembly of Filtration, Pressure Letdown & Metering Skids including skid structures for Dhuvaran CCPP for Gujarat State Petronet12012
Daniel Measurement Solutions Pvt. Ltd., IndiaPetronet Lng LtdFabrication, testing, painting and assembly of Metering Skid including skid structure for Petronet LNG Ltd.12012
Daniel Measurement Solutions Pvt. Ltd., IndiaOil And Natural Gas Corporation (Ongc)Fabrication, testing, painting and assembly of Meter Runs for ONGC SHG Platform12011
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